The ultrasonic wire harness welding machine has the characteristics of high efficiency, low energy consumption, and easy operation. The entire welding process only takes 1–2 seconds. It can be used for the needs of large-volume feature welding in factory production.
Ultrasonic Wire Harness Welding Application
With the deepening of the concept of environmental protection and economy in today’s world, people’s concept of safety and environmental protection is becoming increasingly strong in terms of electronics and electrical. Especially in the automobile industry, environmental protection, economy, performance, and reliability are the goals that people are increasingly pursuing in recent years.
Automobile manufacturing has increasingly higher requirements for auto parts. Crimping and welding in wire harness manufacturing have exposed many disadvantages, such as high contact resistance after crimping; mechanical strength cannot be guaranteed after crimping and spot welding is required, which reduces production efficiency. Low, and spot welding requires flux and solder. The welding process is irrigated, the resistance of the welding point is large, and welding is prone to problems such as virtual welding. As a new advanced welding technology, ultrasonic metal welding has many advantages and has been widely used in automobile wiring harnesses, especially export wiring harnesses and automobiles.
Advantages of Ultrasonic Wire Harness Welding
Ultrasonic wire harness welding can ensure the minimum joint cross-sectional area of the best electrical characteristics is as low as about 0.3mm².
Process Safety-Error Monitoring.
Welding of new alloys and commonly used copper materials.
Ultrasonic wire harness welding machine is a derivative of ultrasonic metal welding machine. Mainly used in the welding of copper wires and aluminum wires such as automobile wiring harnesses and motorcycle wiring harnesses. So it is often called an automobile wiring harness welding machine
Ultrasonic welding has its unique advantages: high fusion strength, excellent electrical conductivity after welding, and extremely low or nearly zero resistance coefficient; the welding material has non-melting and non-brittle conductor properties; the welding time is short, the efficiency is greatly improved, fast and energy-saving; The welding process is stable and controlled by online detection; no gas, solder, or flux is required; welding has no sparks or smoke, which is environmentally friendly and safe; the welding quality is improved and the reliability of the conductor performance of the product is ensured.
